Hi There, OK, Acerbis and UFO are the big plastic manufactuers. I checked their sites and cannot say with confidence that they make anything for the KLR though I know acerbis lists' it in their catalog. Your best bet is to pop into a shop and ask them to check their catalogs. You might be suprised as to how cheap it may be. Front fender - this should be easily replaceable, it is most likely a standard fit and anything, especially the universal stuff should fit. Ebay is always good for plastic so check there if you can. Later, digs
KLR 650 plastic Hoi hoi! I have a 93 KLR and wanted new plastics too. No one makes them!! THe front fender can be found, a certain Acerbis KTM one will fit and can be ordered in black See snippit below for part # etc. No one makes any parts for it. An Auzzie company apparenlty makes fiberglass "Tengai" kits for it but I emailed them an dno response. SHipping and kit cost are probably over $500+++. I jsut got my bike painted by a small town bodyshop guy. Gloss black urathane. Looks great, we'll see how it holds up to scratches etc. Josh KTM Fender on KLR I discovered by slightly enlarging the mounting holes the Acerbis/KTM/Husaberg fenders mount right onto the KLR. First one I had was black. 5030801010090 from 1998-2002 125 - 520cc SX and EXC lines of KTM Motocross and Enduro Bikes.